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Qualification Details

MSA20107 - Certificate II in Process Manufacturing

Recognition of Prior Learning (RPL)

MSA20107 Certificate II in Process Manufacturing Qualification is offered by Get Qualified Australia via our RTO partners using a combination of Recognition of Prior Learning (RPL) and Skills Recognition.

Wherever possible, the qualification will be fully assessed using your career experience without the need for further study. If required, gap training is available from our RTO partners.

Description

This qualification reflects the skills and knowledge required of individuals who undertake vital production support roles directly related to producing products. The production worker would apply a breadth and depth of knowledge to a defined range of situations and would be expected to apply this knowledge to solve a defined range of problems by applying known solutions to a limited range of predictable problems.

This qualification has been developed for use across the three process manufacturing sectors:

• chemical, hydrocarbons and refining
• plastics, rubber and cablemaking
• manufactured mineral products.

Licensing considerations 

There are no specific licenses that relate to this qualification. However, some units in this qualification may have licensing or regulatory requirements depending on the work context. Local regulations should be checked for details.

Entry Requirements

Not applicable.

Packaging Rules

 

To be awarded the Certificate II in Process Manufacturing, competency must be achieved in

• fourteen  (14 ) units of competency:

• three  (3 ) core units of competency

• eleven  (11 ) elective units of competency,

four (4) of which can be selected from this Training Package, other endorsed Training Packages and accredited courses, as specified below.

Note: Units marked with an asterisk have one or more prerequisite requirements. The prerequisites for these units are to be counted in the total number of units required in the elective group. Please refer to individual units for details.

Core units of competency 

MSAENV272B Participate in environmentally sustainable work practices

MSAPMOHS200A Work safely

MSAPMSUP210A Process and record information

Group A  - Elective units 

• Select a minimum of eleven  (11 ) units of competency from the following list.

support units

Unit code 

Unit title 

Prerequisites 

LMTGN2008B Coordinate work of team/section

MEM13003B Work safely with industrial chemicals and materials

MEM16006A Organise and communicate information

MEM16007A Work with others in a manufacturing, engineering or related environment

MEM16008A Interact with computing technology

MEM18001C Use hand tools

MEM18002B Use power tools/hand held operations

MSS402002A Sustain process improvements

MSS402020A Apply quick changeover procedures

MSS402021A Apply Just in Time (JIT) procedures

MSS402030A Apply cost factors to work practices

MSS402040A Apply 5S procedures

MSS402050A Monitor process capability

MSS402051A Apply quality standards

MSS402060A Use planning software systems in operations

Mss402080A Undertake root cause analysis

MSAPMOHS100A Follow OHS procedures

MSAPMOHS110A Follow emergency response procedures

MSAPMOHS205A Control minor incidents

MSAPMOHS210B Undertake first response to non-fire incidents

MSAPMOHS212A Undertake first response to fire incidents

MSAPMOHS216A Operate breathing apparatus

MSAPMOHS217A Gas test atmospheres

MSAPMOHS220A Provide initial first aid response

MSAPMOPS100A Use equipment

MSAPMOPS101A Make measurements

MSAPMOPS102A Perform tasks to support production

MSAPMPER200C Work in accordance with an issued permit

MSAPMPER201A Monitor and control work permits

MSAPMPER202A Observe permit work*

MSAPMPER205C Enter confined space*

MSAPMSUP100A Apply workplace procedures

MSAPMSUP101A Clean workplace or equipment

MSAPMSUP102A Communicate in the workplace

MSAPMSUP106A Work in a team

MSAPMSUP172A Identify and minimise environmental hazards

MSAPMSUP201A Receive or despatch goods

MSAPMSUP200A Achieve work outcomes

MSAPMSUP204A Pack products or materials

MSAPMSUP205A Transfer loads

MSAPMSUP230A Monitor process operations

MSAPMSUP240A Undertake minor maintenance

MSAPMSUP273A Handle goods

MSAPMSUP280A Manage conflict at work

MSAPMSUP291A Participate in continuous improvement

MSAPMSUP292A Sample and test materials and product

PMBHAN103C Shift materials safely by hand

TLID2010A Operate a forklift

RIIRIS201B Conduct local risk control

Technical units 

FPICOT2206B Cross cut materials with a hand-held chainsaw

MSAPMOPS200A Operate equipment

MSAPMOPS212A Use enterprise computers or data systems

A maximum of four (4) relevant units may be selected from this Training Package, other endorsed Training Packages and accredited courses, where those units are available for inclusion at Certificate II or III. Note: a maximum of two (2) units may be chosen from Certificate III.

Licencing Information

Not applicable.

Employability Skills

MSA20107 Certificate II in Process Manufacturing 

The following table contains a summary of the Employability Skills required by the process manufacturing industries for this qualification. The Employability Skills facets described here are broad industry requirements that may vary depending on qualification packaging options.

Due to the high proportion of electives required by this qualification, the industry/enterprise requirements described for each Employability Skill are representative of the industry in general and may not reflect specific job roles. Learning and assessment strategies for this qualification should be based on the requirements of the units of competency for this qualification.

Industry /enterprise requirements for this qualification include :

Communication

• complete logs, reports and plant documentation
• access and interpret production plans and information
• provide appropriate workplace information
• give and follow routine instructions
• provide written and oral reports

Teamwork

• work as part of a team
• identify and describe own role and role of others
• identify own role and responsibility within a team

Problem solving

• recognise known faults that occur during the operation
• identify and take action on causes of routine faults
• identify non-routine process and quality problems and take appropriate action
• respond to routine problems

Initiative and enterprise

• suggest improvements
• make adjustments to improve equipment performance
• determine problems needing action
• report problems outside area of responsibility
• raise questions regarding requirements and expectations
• distinguish between causes of faults
• identify product out of specification
• safely shutdown equipment in abnormal circumstances

Planning and organising

• plan own work
• achieve production targets
• identify production targets
• recognise hazards and follow appropriate hazard control methods

Self-management

• identify work requirements
• plan own work requirements from production requests
• operate within appropriate time constraints and work standards
• select and use appropriate equipment, materials, processes and procedures
• identify task outcomes and work role

Learning

• ask questions to gain information
• seek clarification
• participate in improvement procedures

Technology

• check process is operating within required limits
• monitor equipment operation
• use appropriate instruments
• monitor and adjust machine functions
• use forklift controls, instruments and indicators
• carry out pre-operational checks on equipment

Pathway Information

Not applicable.